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Viraat: Your Trusted Source for Quality Clean Roof Panels

Attributes and Versatility in Clean Roof Panels

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thickness

Thickness Available:

30mm
40mm
50mm
60mm
80mm
100mm
120mm

Exploring Clean Roof Panel Construction: Insights into Manufacturing Methods

Fast To Construct

The manufacturer of Viraat’s clean roof panels constructs the sheets in the factory, facilitating swift installation at the site. These insulated clean panels are also straightforward to install, thereby reducing installation time.

Insulation – Heat Proof

Crafted from premium Rigid Polyurethane Foam (PUF), this product stands out as one of the most efficient and top-performing insulation solutions available. Viraat’s Clean Roof Panel Manufacturer sets a benchmark for quality and performance, resulting in substantial savings on cooling and heating expenses.

Strong Load Bearing

Viraat’s Clean Roof Panels are designed to endure compressive loads of up to 1 ton per square foot. When extended, they exhibit the capability to support substantial weights, comprising both live and dead loads. Additionally, minimal support structure is necessary for manufacturing Clean Roof Panels at Viraat, owing to their inherent strength.

Edge Protect Technology

Viraat introduces EDGE PROTECT technology, a revolutionary method for sealing sheet steel edges with a weatherproof coating. This innovation effectively shields edges from corrosion and rust, significantly extending the lifespan of Clean Roof Panels manufactured by the company.

Weather Shield For Ultra Long Life

Clean roof panels produced by Viraat are equipped with The Weather Shield coating, an extra-thick layer of paint providing added protection against the elements. The UV-resistant properties of the Weather Shield coat ensure durability, even when exposed to sunlight. As a result, Viraat’s clean roof panels are UV-resistant.

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Discover Every Technical Aspect of Our Clean Roof Panels

Technical Specifications of Clean Roof Panels

Panel thickness available30mm, 40mm, 50mm, 60mm, 80mm, 100mm, 120mm
Panel total width1070mm
Panel effective width1000mm
Panel length available1000mm-15000mm
Density40± 2kg/m3
Thermal conductivity0.024-0.03 W/m
Temperature range-40+800C
 CFC / HFCFree from CFC / HFC
Type of foamB1, B2, B3, PIR
Heat transfer co-efficient-0.022W/M2*k
Pressure0.10Mpa
Top coat5 + 15 micron
Back coat5 + 5 micron
500h (ECCA TB)100 h (ASTM D 2247)

CLASSIFICATION BASED ON THICKNESS OF PANEL

50mm puf panel

50mm panels are the most ideal thickness of puf sheet. They offer the best mix of insulation, strength and cost. These are a good choice for all constructions like roof top room, hospital floor, school classrooms, roof top restaurant construction, penthouse etc.

30mm puf panel

30mm panels are the most economical type of panel. They are a good choice as an alternative for metal roofing sheets.

65mm puf panel

65mm panels are a good choice for applications where high levels of insulation are required and where extreme cold or heat is a concern, such as refrigerated warehouses and cold storage facilities

40mm puf panels

40mm panels are thicker than 30mm panels and offer more insulation and strength. They are a good choice for applications where budget is  is important factor, such as servant classrooms, staff quarters, temporary offices etc.

105mm puf panel

105mm panels are the thickest type of panel available. They offer the highest levels of insulation and are a good choice for applications where extreme cold or heat is a major concern, such as sub-zero refrigerator, cryogenic chambers and blast freezers.

All things you need to know

Thorough Guide to Viraat's Clean Roof Panel Fabrication: Options, Prices, Attributes, and Beyond

Puf Roof Panels

For Viraat clean roof panels, Viraat provides a solution designed to endure challenging environments. With a wide selection of finishes and colors, they seamlessly complement any office or home design. Whether for warehouses, PEB industries, small spaces, or farmhouses, these panels combine elegance with exceptional resilience. The Panel is Manufactured in a Continuous Line Production Method & compromises of 5 corrugation, 250mm Pitch with exterior baby ribs for extra strength.

Polyurethane Foam Density of 40+- 2kg/m3 with Guard Film Protection on all exposed surface & confirms to IS12346.

Weather Endurance

Withstand harsh climates effortlessly.

Energy Efficiency

Maintain optimal temperatures, saving on energy bills.

Versatile Application

Ideal for diverse spaces, from warehouses to residential homes.

Get a quote for your project and unlock unbeatable solutions tailored just for you

Puf Wall Panels

Viraat’s Clean Wall Panels offer a budget-friendly alternative for standard roofing requirements, surpassing traditional options like brick and aluminum in terms of cost-effectiveness. These pre-assembled clean roof panels are versatile, suitable for use in various commercial and residential applications.

Cost-Effective

40% to 50% cheaper than conventional walls/partitions.

Easy Installation

Lightweight design for effortless setup.

Versatile Design

Options for various thicknesses, colors, and textures.

Get a quote for your project and unlock unbeatable solutions tailored just for you.

Insulated Sandwich PUF Sheet Terminology

FAQ ON PUF PANEL

  • What is PUF roof panel?

    Clean Roof Panel are composed of a thick layer of rigid PUF sandwich between two protective facings, generally metal sheet are used a facings. Clean Roof Panel are a type of insulated panel made from polyurethane foam (PUF).

    Clean Roof Panel: Experience the strength and power of Viraat’s Clean Roof Panel, the perfect choice for your construction project. Our panels are composed of a thick layer of rigid PUF sandwiched between two protective metal facings, providing superior structural strength and excellent thermal insulation. Viraat’s Clean Roof Panel will reduce energy costs and improve building performance, so you can trust in the dependable results of our panels. Experience the power and trust of Viraat’s Clean Roof Panel for a construction project that’s built to last.

  • What is life of PUF roof panel?

    The life of a Prefab Panel depends on the type of panel and the environment in which it is used. Generally, Clean Roof Panel have a life expectancy of up to 25-40 years, depending on the type of panel and the environment in which it is used. For example, Clean Roof Panel used in industrial applications may have a shorter life expectancy than those used in residential applications. Additionally, Clean Roof Panel exposed to extreme temperatures, humidity, or other environmental conditions may have a shorter life expectancy than those used in more moderate climates. Second most important factor determining age of Clean Roof Panel is the quality and brand. Panels manufactured by a reputed brand like Viraat’s in India have longer life span, when compared to product made by local processers.

  • How long does PUF roof panel roof last?

    Prefab Panel roofs typically last about 25 years, depending on the type of panel and the climate in which they are installed. In India, Viraat’s panels have developed indigenous technology to adapt with Indian conditions, uses, budget and mindsets. Viraat’s Clean Roof Panel are best suited for Indian customer. These panels have the highest life expectancy of Roof in Indian conditions.

  • What Is The Strength Of PUF roof panel? Is PUF roof panel Strong?

    Clean Roof Panel are made of polyurethane foam, which is a strong and lightweight material. The foam has a high compressive strength of up to 250 kPa, making it an ideal material for insulation and structural applications. It also has a high thermal resistance, making it an effective insulator. Additionally, the foam is resistant to water, fire, and other environmental factors, making it a durable and reliable material for construction.

    Viraat’s Polyurethane foam (PUF) panels are renowned for their durability and load-bearing capabilities over long spans, making them an ideal material for the construction of large cold storages and mushroom chambers. The panels are also lightweight, allowing for easy installation with minimal support. A dummies explanation can be, For example, a chamber roof span of 30 feet only requires two panels, each measuring 15 feet in length, with support only needed at joint locations. Furthermore, the panels are lightweight and can easily support the weight of six adults standing over a 6’ span without bending. This makes installation easy, with minimal support needed only at joint locations. Companies such as Viraat’s have developed the technology to make Clean Roof Panel suitable for Indian conditions.

  • How Durable Is A PUF roof panel House?

    Yes, Prefab Panel heat resistance is a key feature of this type of insulation. Clean Roof Panel are made from polyurethane foam, which has a high thermal resistance and can withstand temperatures up to 200°C. This makes Clean Roof Panel an ideal choice for applications where heat resistance is a priority. Additionally, Clean Roof Panel are also resistant to water, fire, and other environmental factors, making them a great choice for a variety of applications. All modern day cold storages and temperature sensitive buildings are made from Clean Roof Panel due to their extremely high temperature resistance properties. A building made using Clean Roof Panel from reputed brands like Viraat’s make a huge savings in air-conditioning cost.

  • Is PUF roof panel Heat Resistant? Is PU Foam Heat Resistant?

    Yes, Prefab Panel heat resistance is a key feature of this type of insulation. Clean Roof Panel are made from polyurethane foam, which has a high thermal resistance and can withstand temperatures up to 200°C. This makes Clean Roof Panel an ideal choice for applications where heat resistance is a priority. Additionally, Clean Roof Panel are also resistant to water, fire, and other environmental factors, making them a great choice for a variety of applications. All modern day cold storages and temperature sensitive buildings are made from Clean Roof Panel due to their extremely high temperature resistance properties. A building made using Clean Roof Panel from reputed brands like Viraat’s make a huge savings in air-conditioning cost. Certain buildings like call centers have a payback period of less than 5 years just from savings in cost of air-conditioning.

  • What Is The Density Of PUF Sandwich Panel?

    The density of PUF Sandwich Panel is 40kg/m3

  • What Are The Advantage Of Using PUF roof panels?
    Advantages Of Prefab Panel

    1. Excellent Insulation: Due to its cellular structure, Clean Roof Panel provide excellent insulation. They can help keep homes cooler in the summer and warmer in the winter, reducing energy costs.

    2. Exceptional Strength and Durability: Clean Roof Panel are extremely durable, lightweight and resistant to fire, chemicals and moisture. They are also impervious to damage from rodents, insects and birds, making them a great solution for areas prone to these conditions.

    3. Integrative Design: The panels are designed to fit together in various shapes and configurations, allowing for both aesthetic appeal and a great degree of customization and flexibility.

    4. Safe and Eco-friendly: Clean Roof Panel are chemically inert and contain no toxins, making them safe to use indoors, even around children and pets. In addition, they are 100% recyclable and biodegradable.

    5. Quick Installation: Clean Roof Panel can be cut to size and installed quickly. This makes them particularly useful when remodeling or building a new structure.

    6. Saving in Structural cost:- Clean Roof Panel from good brands like VIRAAT’s are very strong over long spans. This eliminates the need of Purlins to a great extent. Thus reducing the overall cost of construction.

    7. Soundproof: Clean Roof Panel are ideal for noise proofing. They not only provide insulation from heat, but also provide good sound proofing from both external and internal sources. This can make a home much more comfortable and peaceful.

    8. Versatile: Clean Roof Panel can be used in almost any application, from walls to roofs, partitions, refrigeration enclosures, doors and windows, etc. They can also be used in many industries such as automotive, pharmaceutical, and aerospace.

    9. Hygienic: Clean Roof Panel are a hygienic choice because they are easily cleaned and do not absorb moisture. Furthermore, they are flame retardant and can safely withstand high temperatures.

    10. Low Weight: Clean Roof Panel are much lighter than traditional RCC construction, making them suitable for installation on existing buildings without needing additional reinforcements.

    11. Modular: Clean Roof Panel are easily removable and re-assemblable, allowing for quick and cost-effective relocation if desired.

    12. Reduced Structural Costs: Clean Roof Panel from reliable brands like Viraat’s can be used for long-span structures, eliminating the need for additional purlins and thus reducing construction costs.

    13. Leak-Proof: Thick interlocking joints on Clean Roof Panel eliminate the risk of roof leakage, making them a great choice for areas with heavy rain or snow.

    14. Long-Lasting: Clean Roof Panel are extremely durable, thanks to their good resistance to weathering and corrosion. When properly maintained, they can last up to 40 years.

    15. Unbreakable: Thick, metal-faced Clean Roof Panel are highly resistant to impact, meaning they are less likely to be damaged compared to traditional cement roofing sheets.

  • What Is The Full Form Of PUF?

    PUF is abbreviation for PolyUrethane Foam. A sheet made from PolyUrethane Foam is called PUF sheet.

  • Is PUF Toxic?

    No, PUF (polyurethane foam) is not toxic. PUF is a type of foam insulation that is made from a combination of polyols and isocyanates. It is non-toxic and non-allergenic, making it safe for use in homes and other buildings.

  • What Temp Does Polyurethane Melt? Does Polyurethane Melt With Heat?

    Polyurethane does not melt, but it can degrade at temperatures above 300°F (149°C).

  • What Are The Dangers Of Polyurethane?

    Polyurethane is generally safe and not associated with any dangers when used for suitable applications. However, it should be noted that polyurethane can degrade at temperatures above 300°F (149°C) and can decay if kept submerged in water for a prolonged period of time.

  • What Is The Minimum Slope For PUF roof panel?

    The minimum slope recommended for a Prefab Panel is 2 inches per foot (2:12). However, the slope may vary depending on the application and location. For example, in cold storage chambers, the roof slope is kept at zero, while in exposed buildings the typical slope is 2:12. Areas that experience heavy rains or snow may require a steeper slope for optimal protection.

  • What Is The Unit Weight Of PUF roof panels?

    As a general rule of thumb, a 50mm panel with metal facing weighs approximately 1kg/sqft. however this may vary depending on the panel’s thickness, facing material, and facing thickness.

  • What Is PUF In HVAC?

    PUF stands for Polyurethane Foam. It is a type of insulation used in HVAC systems to help reduce heat loss in ducts and other components, as well as to reduce sound transmission. PUF is often used in combination with other insulation materials, such as fiberglass and cellulose, to create a more efficient, effective insulation system.

  • Is PUF roof panel Waterproof? Does PUF Absorb Water?

    The water absorption of Clean Roof Panel is very low, typically less than 0.2%. This means that the panels are highly resistant to water and moisture, making them an ideal choice for areas that are exposed to the elements. Additionally, the steel layers provide additional protection against corrosion and other damage. The water vapor permeability is generally between 0.05 and 0.2 ng/Pa.s.m2.

    In Brands like Viraat’s, the water absorption of Clean Roof Panel is very low due to its closed cell structure. The closed cell percentage of Clean Roof Panel is typically between 95-98%, which means that only 2-5% of the panel is open to water absorption. This makes Clean Roof Panel highly resistant to water and moisture, making them an ideal choice for areas that are exposed to the elements.

  • Is PUF Fire Resistant?

    Yes, PUF (Polyurethane Foam) is fire resistant. It is a closed-cell foam that is made up of a combination of polyols and isocyanates. It has a high thermal insulation value and is able to withstand temperatures up to 250°C (482°F). It is also self-extinguishing and does not support combustion.

  • What Is The Fire Rating Of PUF? Is PUF roof panel Heat Resistant?

    PUF is available in markets with various fire ratings. Small processors make PUF having lower fire ratings due to their low raw material cost. Always buy PUF from reputed manufactures to ensure that you get good fire ratings. A B2 grade self extinguishing rating is minimum you should ask for.

    The fire rating of PUF (Polyurethane Foam) depends on the type of foam used and the thickness of the foam. Generally, PUF has a B2 Self-extinguishing fire rating,. However, some types of PUF may have a lower fire rating depending on the type of foam used and the thickness of the foam. For more detailed technical data, please refer to the manufacturer’s product specifications.

  • What Is The Thickness Of PUF roof panel?

    Typically 30mm to 200mm thickness.

  • What Is The Thermal Conductivity Of PUF roof panels?

    The thermal conductivity of Clean Roof Panel depends on the type of foam used. Generally, the thermal conductivity of Clean Roof Panel ranges from 0.022 to 0.038 W/mK. However, some types of Clean Roof Panel can have a thermal conductivity as low as 0.015 W/mK. The final thermal insulation achieved depends on quality of PUF and its thickness. The thermal conductivity of PUF insulation is typically 0.023 W/mK (at 10°C mean temperature).

  • What Are The Application Of PUF roof panels? Where Are PUF roof panels Used? Why Are PUF roof panels Used?

    Clean Roof Panel are widely used in the construction of farm houses, industrial sheds, animal shelters, cabins, and rooms. They are also used in the construction of cold storage rooms, warehouses, and prefabricated structures. Clean Roof Panel are also used in the insulation of roofs, walls, and floors. They are also used in the construction of prefabricated buildings, such as portable cabins, kiosks, and guard houses. Clean Roof Panel are also used in the construction of prefabricated swimming pools, and in the insulation of air conditioning ducts.

  • What Chemicals Are Used For Puf Insulation?

    The most common chemicals used in spray foam insulation are polyurethane and isocyanate. Polyurethane is a type of chemical that is mixed at very high pressure and then sprayed onto surfaces where it creates chemical reaction and expands to form a foam. Isocyanate is a chemical that helps the polyurethane foam expand and harden.

  • What Is The Chemical Composition Of PUF roof panel?

    Clean Roof Panel are made from polyurethane foam, which is a type of foam made from a reaction between polyols and diisocyanates. The foam is then sandwiched between two metal sheets, such as aluminum or galvanized steel, to form a rigid panel.

  • What Material Is PUF?

    Polyurethane foam is a type of insulation that is made from a chemical reaction between two types of molecules. One of the molecules is a hydrocarbon, and the other is a dihydrocarboxylic acid.

  • What Are The Sizes Of PUF roof panels?

    Clean Roof Panel length available – 2000mm – 15000mm
    Clean Roof Panel width available – 1070mm

  • What Is PUF Slab?

    PUF slab is an insulation material made from polyurethane foam, commonly used for roofing, flooring, and as an insulator in walls, ceilings, and other areas. Its lightweight and durable properties, as well as its energy-efficiency, make it a popular choice for insulation needs. These slabs can be cut into sheets in desired thicknesses depending on the application, though this requires great skill and suitable tools.

  • Which Panel Is Best For Wall?

    Viraat’s ready-to-install panels are an ideal choice for walls and industrial partitions, featuring a unique combination of strength and style. The newest addition to the Viraat’s range is wooden colour panels, which offer the strength of steel with the attractive appearance of wood.

  • What Is PUF Coating?

    PUF coating is a type of protective coating that is used to provide a waterproof, fireproof, and vapor-proof barrier. It is typically used on roofs and other surfaces to protect them from the elements. PUF stands for Polyurethane Foam, which is a type of foam that is used as the base material of the coating. The PUF coating is applied in liquid form and quickly cures to form a hard and durable finish.

  • Which Mm Sheet Is Best For Roofing?

    For roofing, the best mm sheet depends on the material used. Tin sheet is best between 0.40 to 0.50 mm, corrugated Cement sheet is best between 6-10 mm, and Viraat’s Insulated roof sheets is best between 30mm to 50mm (excluding crown).

  • Which Is Best Sheet For Roofing?

    The best sheet for roofing is Viraat’s Insulated panels as they are heat proof and do not suffer from the disadvantages of corrugated tin sheet and cement sheets. Viraat’s panels are light weight and do not leak, and they have a longer life span than tin sheets. They also don’t heat up too much and are resistant to leakages that can occur with cement sheets.

  • What Is The Size Of A Wall Panel?

    Viraat’s Clean Roof Panelare available in width of 3 feet and custom length upto 45 feet.

  • What are the pros of using PUF roof panels?

    1. Low Thermal Conductivity: PUF insulation has a low thermal conductivity, which means it is able to reduce the amount of heat that is transferred from one side of the material to the other.
    2. High Fire Resistance: PUF insulation is highly fire resistant, making it a great choice for areas that require extra protection from fire.
    3. Low Water Absorption: PUF insulation is able to resist water absorption, meaning it won’t absorb moisture and become damaged over time.
    4. Low Compressibility: PUF insulation has a low compressibility, meaning it won’t be easily compressed or damaged by pressure.
    5. High Durability: PUF insulation is highly durable and can withstand extreme temperatures, making it a great choice for long-term use.
    6. Low Cost: PUF insulation is relatively inexpensive compared to other types of insulation, making it a great choice for those looking to save money.

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